Skip to main content

Laser Sintered Appliances

All-Metal Sintered Hawley

The Hawley, printed. Palate, clasps and labial bow in one piece of sintered metal — no acrylic to crack, no wire to work loose.

All-metal sintered Hawley retainers, upper and lower, on white models

Laser sintered

Printed in metal from your scan.

Bands, arms and arch are grown as one piece in cobalt-chrome or stainless steel. No separators, no band fitting, no solder joints. Send a scan and the design comes back fitted to it.

Digital · Scan or impression

Send us a case

Scan or impressions, a bite where the design needs one, and a signed prescription. If anything on the Rx is left open, a technician calls your practice before the case is started.

Download the Rx form or call 866-437-4361.

A conventional Hawley is acrylic with wires embedded in it, and the two fail differently: acrylic cracks, wires loosen where they enter it. Printing the whole retainer in metal removes both. The palate is a thin sintered plate that follows the rugae from the scan, and the clasps and bow grow out of it as part of the same print.

It is noticeably thinner than an acrylic palate, which patients feel immediately in speech, and it cleans like a piece of metal rather than a piece of plastic. Because it is designed from the scan, retention is set on the actual undercuts of the actual teeth.

Upper and lower are both available. Prescribe the clasping and bow you would on a conventional Hawley; the design carries them across.

Construction and adjustment

Construction
Palate, clasps and labial bow printed as a single piece
Material
Cobalt-chrome as standard; stainless steel where chairside adjustment is wanted
Arches
Upper and lower
Records
Full-arch intraoral scan; opposing arch
Remakes
Reprinted from the kept design file

You specify

  • Clasp design and position
  • Labial bow style
  • Upper, lower or both
  • Material preference

Related appliances

All Digital Appliances
  • 3D printed
    Sintered Distalizer Anchorage: product photograph coming soon

    Laser Sintered Appliances

    Sintered Distalizer Anchorage

    Printed anchorage for pendulum and distalizing designs, with the springs and acrylic added at the bench.

    DigitalScan or impression
    Learn moreStart a case
  • 3D printed
    Sintered Herbst Anchorage: product photograph coming soon

    Laser Sintered Appliances

    Sintered Herbst Anchorage

    Printed crowns and bands for Herbst anchorage, with the telescopic hardware fitted at the bench.

    DigitalScan or impression
    Learn moreStart a case